I have heard of them rotting apart, just not cracking and flying apart like yours has. Your plywood fix looks good. If you ever want to replace the plastic door sheet, the lumber yards sell FRP panels you can cut and fit in. However, they would need to be glued the panel to a backerboard of wood, etc. to have the thin FRP sheets to stay in place.
Thanks for reporting this.
John
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Current Sunlines: 2004 T310SR, 2004 T1950, 2004 T2475, 2007 T2499, 2004 T317SR
Prior Sunlines: 2004 T2499 - Fern Blue
2005 Ford F350 Lariat, 6.8L V10 W/ 4.10 rear axle, CC, Short Bed, SRW. Reese HP trunnion bar hitch W/ HP DC
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