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Old 05-17-2020, 08:43 PM   #1
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Troy.d.w. is an unknown quantity at this point
Thanks for the add

Greetigs fellow sunline owners, names Troy. I have a 1992 saturn that I've had for 4 years and love the lady to death.

Unfortunately the previous owner didnt quite understand things needed to be caulked over time and I have, just earlier today ripped the front wall out, bench seats and table and most of the front floor including the I'm assuming 2x3 floor joists.

I have a job offer in NC and need to be road ready within two weeks and I've never reframed a trailer before. However I am extremely experienced in the trades so i am sure i can figure most of this out but I figured why not as here. What lumber will be acceptable to replace the joists with? 2x4s I'm hoping. Along with the walls are just for strips? How do they attach to the outer metal other than some construction adhesive and a prayer ?

Also going to go with a thin snap lock floor system over a small layer of insulation/ protection sheeting.

I'll shoot some pictures of the inside tomorrow to show progress.

Thanks again.

Troy
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Old 05-18-2020, 01:18 PM   #2
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Robborn is an unknown quantity at this point
Welcome to the group Troy.
I have a 1976 Sunline 17 1/2’ that I am renovating. I have found that 2x4’s work remarkably well and create a much sturdier frame.

Run with it brother!!!
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Old 05-19-2020, 10:14 PM   #3
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Hi Troy,

As far a what type of lumber, SPF lumber (Spruce,Pine,Fir) is what Sunline used to build the camper. As to the size and dimensions, this depends on the vintage of the camper. You can saw/rip 2 x what ever size you need from larger widths to match what was in the camper.

As to the walls and siding, the siding is stapled to the wall studs on the outside. Your 92 camper I am not sure is Sunline went to the 1" wide x 1 1/2" thick walls. The early campers has 1" to 1 1/2" wide by 3/4" thick wall studs.

When you have wall front wall rot, normally the repair is started taking the siding off first, start from the bottom and work your way up. This will exposed the rotted wall studs and then you decide if the wall board is gone and take that out. When you rebuild, the new walls studs are in place, then staple the siding back on.

We have various threads on rebuilding these. Here are a few.

https://www.sunlineclub.com/forums/f...2-a-18706.html

https://www.sunlineclub.com/forums/f...avy-17684.html

https://www.sunlineclub.com/forums/f...avy-16834.html

https://www.sunlineclub.com/forums/f...air-17458.html

https://www.sunlineclub.com/forums/f...ris-16666.html


Ask away any questions.

Hope this helps

John
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Old 05-28-2020, 11:22 AM   #4
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Hi troy,

I embarked on a rebuild mission that was very similar myself around 10 years ago. Rebuilt nearly entire front end. I ended up using marine grade plywood on the floor, just in case there was ever anymore leaks. the framing on mine was that 1 1/2" x 3/4" stuff mentioned above. I only removed/replaced the sections I needed to and used L brackets to connect them back together. They formerly had long staples. I also used 3/4 foam sheet insilation to stuff back in rather than the old fiberglass. I was a apin but it is all still holding up today. Mine is a 1987 T2251 and we still use and love it. Good luck!
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Old 05-29-2020, 09:03 AM   #5
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Work at a stand still

With the weather here in michigan being a brat I've stopped work until its nicer. However this is as far as I've gotten.

Taking the advice from John, I will be removing the front once all the floor over is removed to rebuild this sweetheart. As far as decals go, do we have a source for them ? Is it possible to back tape and epoxy paint them to look like new ?

Thanks

Troy
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Old 05-29-2020, 11:15 AM   #6
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That looks all too familiar. I also bought the white colored wood paneling from Lowes to put on the walls once they were reconstructed and a remnant of linoleum for the floor. As far as the exterior, I have been using some rattle cans to work on mine. Taped off some of the stripes and repainted. I used a rubber buffing wheel to remove as much of the old stickers as possible first. Also re-coated most of the tan color on the front face side of mine as well as rehabbing the old window rock guard. Use some textured paint for that, slightly darker tan color.
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Old 08-31-2020, 09:23 AM   #7
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Hi in search of a complete rear window assembly for my sunline camper outside measurements 73 1/4 wide × 19 7/8 High if anyone knows where I could possibly find one please let me know thanks John
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Old 08-31-2020, 09:28 PM   #8
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Quote:
Originally Posted by hotrod1965 View Post
Hi in search of a complete rear window assembly for my sunline camper outside measurements 73 1/4 wide × 19 7/8 High if anyone knows where I could possibly find one please let me know thanks John
Hi,

Trying to help, but we need some more info to help better. A few things needed.

- Can you post a picture of the old window if it is still available, and if it is not, then take a pic of a good window in your camper. That can help tell us the brand/style window you are looking for. Some screw in at the outside, some are held in by a compression flange inside, some have round corners, some have square corners.

- What year and model camper do you have? Sunline changed window brands and styles over the years.

- Do you want the window to open with a screen or be a fixed piece of glass?

- The windows are made to fit the rough opening in the camper. Can you tell us the rough opening? Meaning the size of the wood opening. You may end up with a different brand and style, so you need to know the rough opening size as the outside may be very different.

That said, depending on what you need, Ebay has some, there are surplus places that have some and there are places that will make an all new window to fit your rough opening. There are also places that may be able to fix you old one depending on what is wrong with it.

Hope this helps

John
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Prior Sunlines: 2004 T2499 - Fern Blue
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Old 09-13-2020, 09:36 AM   #9
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Hi my camper is a 1984 sunline satellite T2462 the rear window has square corners and I would appreciate any help in locating the rear window or the parts to repair it if you could send me your email address to johnmiele69@gmail.com I would send you pics of the window thanks john
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Old 09-16-2020, 01:33 PM   #10
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Quote:
Originally Posted by hotrod1965 View Post
Hi my camper is a 1984 sunline satellite T2462 the rear window has square corners and I would appreciate any help in locating the rear window or the parts to repair it.
Hi,

Your square corner window sounds like the older Hehr windows I believe they were anyway. Pelland Enterprises does sell parts for Hehr windows and all new windows. These folks https://www.pellandent.com/ You mayu need to call them, but they will need pictures and the rough opening of the window frame in the camper wall. That is how windows are measured by, the rough opening in the camper.

I looked quick and did not see the square corner Hehr windows. It maybe that are not that popular anymore as the radius corner ones are more common.

I will contact you to help on the pics. If you want, this is how to upload pics to our site in a photo album or how to attach pics to a post. See here

How to add pics to a post
https://www.sunlineclub.com/forums/f...html#post86041

How to add pics to your photo album here on the forum.
https://www.sunlineclub.com/forums/f...html#post87945

Once we can see what you have and what you need to repair/replace, there are more options to buy something beyond the Pelland lead.

Hope this helps

John
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Current Sunlines: 2004 T310SR, 2004 T1950, 2004 T2475, 2007 T2499, 2004 T317SR
Prior Sunlines: 2004 T2499 - Fern Blue
2005 Ford F350 Lariat, 6.8L V10 W/ 4.10 rear axle, CC, Short Bed, SRW. Reese HP trunnion bar hitch W/ HP DC

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