Hi rewcamper,
From what I know, Sunline did not change the way the camper was built just because of the siding option put on. Meaning the cabinets and the main wall structure was the same. The cabinets where screwed from the outside of the inside wall board to the cabinet and some of the cabinets had support parts screwed from the inside out. They really did not change their entire manufacturing method just due to the siding option.
The aluminium is stapled to the studs from the outside.
The fiberglass is glued to a luan sheet and that luan sheet is attached to the the outside of the wall studs like the aluminum siding. What I do not know is if they glued and stapled the laun sheet to the camper first, then glued on the filon siding onto the camper OR they bonded the filon separately to the luan and put the pre-assembled sheet glued to the studs. Glue on the fiberglass walls replaced the staples on the aluminium sided campers.
From what I have learned, the new way of making fiberglass sided campers is using a vacuum bonder. The put the entire wall, inside and outside with wall studs and all in a vacuum bonder chamber and use the pressure of the vacuum action to create a 100% over all area clamp to set the glue properly.
The old way of not using the vacuum bonder made it harder to get a good clamp on the glue set. Sunline went out of business before the age of camper wall vacuum bonding became popular to my knowledge.
I have not heard of any reports from our members where the fiberglass sided campers had glue separation issues that did not have a form leak to get in and deteriorate the glue or the luan backing. So the older gluing methods worked well, but it may have been more labor intensive the the vacuum bonding setup to get it to work right and more profitable.
As we know, a leak in a camper is bad news regardless of what siding is on it. The need is, work to not get a leak.
As to removing a cabinet in an aluminium sided camper vrs the fiberglass sided, the same issues exist of not having the cabinet installed directly from the inside. You still need to deal with the screws coming in from the outside. Yes, I too wish they where all built like a house, but it is a camper and they use the structure of the cabinet to create strength and support of the camper at less weight. When you take all the cabinets and inside walls out of a camper, the whole structure is a little more wiggly. So since cabinets are not considered a changing item in a camper, they screwed them in from the outside to make a stronger camper while saving on weight and structure to make them self supporting without the cabinets. At least this is my thinking on what they did it this way.
Hope this helps
John