I had a 2003 2500 Suburban do that too. Especially on hot summer days. The DW could not get any gas in it... I always heard about it.
I found that if I did not stuff the fill nozzle in all the way, just back up a little bit, and then only click the handle on the slowest lock position it would then fill and run until it toped off and auto unlicked the handle. That truck has an auxiliary tank too, I think it was 40 gallons total if I recall right. Once some gas went in it cooled the tank down and after about 5 gallons in I could go faster if I wanted to. Became use to just putting it on the slowest fill notch and let it do it's thing.
I now have to do the same thing on the F350
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Current Sunlines: 2004 T310SR, 2004 T1950, 2004 T2475, 2007 T2499, 2004 T317SR
Prior Sunlines: 2004 T2499 - Fern Blue
2005 Ford F350 Lariat, 6.8L V10 W/ 4.10 rear axle, CC, Short Bed, SRW. Reese HP trunnion bar hitch W/ HP DC
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