Welcome to Sunline
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From start to finish, everything's built here
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Bare frame waiting for body
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The assembly line where the units would roll down the line - you can see the different stages of construction - notice the tag on the tongue jack which displays the model
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This is the beginning of the assembly line - bare frames were delivered from metal factory that moved down the street just to be closer to Sunline |
Top grade lumber used for assembly
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That's a 24' piece of OSB
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Sunline worker standing in the middle of the assembly line - notice that this model doesn't have a fully supported roof
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Outside framing section of the assembly line
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Frame built construction like a house
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Assembled frames ready for instalation - frames are all pre-assembled by one person to speed the process up
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Window and door surround section
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Unit getting wired up on the underside - they would build in right-side up untill they got to this point and then turn the entire trailer on its side and finish wiring the underside
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Cabinets waiting to be installed - cabinets are framed like homes to keep weight down and create a stiffer product
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Cindy & Carl watching the units being built - the upstairs was where the carpenters pre-built the sections and downstairs was where the units were put together
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Carl & Cindy standing beside the one piece rubber roofing material
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Insulating the Roof
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Notice the Sunline worker sanding a piece so everything lines up perfect - you can also see the different models in various stages
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Hardwoods laminated on the outside - these were waiting to be stained
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Installing the heat and electrical systems
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Heating ducts being run
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Etched glass in the doors - the cabinet doors are the only thing that Sunline farmed out besides the metal frame
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Screwing the framework together |
Sheets of laminate waiting to be used
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Slide-outs pre-built waiting to be installed
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Solid construction
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Stapled, glued and screwed - something not everyone does
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Sunline TT waiting for the roof to be installed
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Routing out the 24' long piece of OSB - this is where you won't ever see the difference in extra time and materials
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Two-way shades and screens - another indication why Sunlines are higher-end trailers
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One-piece solid roof
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Final inspection area - you can see the hoses hooked up to the front for pressure testing of all the lines
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This is the last run before they leave the facility
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Ours is the all white one in the middle - we chose to not have them put any graphics on the fiberglass so we could have custom graphics installed - the only thing they had on was a Sunline logo on
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Looking out the back window of our new 2499 in the Sunline lot
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Full service facility
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