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05-15-2016, 04:19 PM
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#1
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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Upper awning arm
Looks like the smaller end of my upper awning arm (the part that slides in and out when the arm is moved) on my 2004 t-2475 is broken. Does anyone have one or know where one can be found? Thanks.
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05-15-2016, 05:53 PM
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#2
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Senior Member
Join Date: Jul 2014
Location: Massachusetts
Posts: 279
SUN #6579
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Awning arm
Hi, this is very common and easily fixed. You can get the part at most any rv sales/parts store. I've replaced 2 on my Sunline. Take the broken/bent one off and visit your loca rv store. Shouldn't cost more than $65. Hope this helps.
😀😀
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1999 Sunline Solaris T2553--SOLD--
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05-15-2016, 06:05 PM
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#3
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Moderator
Join Date: Nov 2006
Location: Ohio
Posts: 12,654
SUN #89
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Current Sunlines: 2004 T310SR, 2004 T1950, 2004 T2475, 2007 T2499, 2004 T317SR
Prior Sunlines: 2004 T2499 - Fern Blue
2005 Ford F350 Lariat, 6.8L V10 W/ 4.10 rear axle, CC, Short Bed, SRW. Reese HP trunnion bar hitch W/ HP DC
Google Custom Search For Sunline Owners Club
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05-15-2016, 06:47 PM
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#4
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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Thank you, John! That is it exactly. I just ordered it for Tuesday delivery.
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05-17-2016, 03:49 PM
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#5
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Senior Member
Join Date: Jul 2012
Location: Ohio
Posts: 1,126
SUN #4040
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you may want to check out this post. it shows how to separate upper and lower rafters.
http://www.sunlineclub.com/forums/f7...air-14852.html
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Jim and DW Darlene
2001 T-2553 Sunline Solaris
2006 GMC Sierra Duramax 2500HD 4X4
Firestone Transforce AT tires
Reese Dual Cam Sway Control
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05-29-2016, 09:49 AM
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#6
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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jim44646, that post was great! One more question. Does anyone make one of these upper rafter arms longer than 31.5 inches? These are about 1 inch shorter than I need in order to create a rain channel at the roller.
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06-09-2016, 10:11 AM
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#7
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Senior Member
Join Date: Jul 2012
Location: Ohio
Posts: 1,126
SUN #4040
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Quote:
Originally Posted by j52wf
jim44646, that post was great! One more question. Does anyone make one of these upper rafter arms longer than 31.5 inches? These are about 1 inch shorter than I need in order to create a rain channel at the roller.
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I'm sure. Mine is 65". Just watch you don't get it to long, it will interfere with bottom bracket
Sent from my XT1254 using Tapatalk
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Jim and DW Darlene
2001 T-2553 Sunline Solaris
2006 GMC Sierra Duramax 2500HD 4X4
Firestone Transforce AT tires
Reese Dual Cam Sway Control
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06-09-2016, 10:36 AM
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#8
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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Yes. 65" would be too long. Found the issue. When my new awning was installed, the installed connected the awning to the roller at the valence only. He should have connected further up the awning first. As a result of this, I can roll my awning out an extra 3 inches. This is taking me right to the end of the upper arm to the point where I can't tighten it properly. I am going to add the second (or first in this case) attachment point by extending the awning, then rolling it back a little to install the attaching line. This should take care of my problem.
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06-09-2016, 09:10 PM
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#9
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Moderator
Join Date: Nov 2006
Location: Ohio
Posts: 12,654
SUN #89
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Hi J52wf,
H'mm trying to understand your issue, if they installed the awning on the wrong cord slot on the awning tube, that can mix up the end result of how it rolls up and may mix up where the locking pawl is.
This post with a lot of pic's my help if you need to deal with taking off the end caps to put the awning in the correct location.
http://www.sunlineclub.com/forums/f7...ics-14771.html
Hope this helps
John
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Current Sunlines: 2004 T310SR, 2004 T1950, 2004 T2475, 2007 T2499, 2004 T317SR
Prior Sunlines: 2004 T2499 - Fern Blue
2005 Ford F350 Lariat, 6.8L V10 W/ 4.10 rear axle, CC, Short Bed, SRW. Reese HP trunnion bar hitch W/ HP DC
Google Custom Search For Sunline Owners Club
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06-10-2016, 07:00 AM
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#10
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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John, when you extend your awning until it stops (at the first cord), imagine removing that cord. Now you can extend the awning a few more inches until you reach the second cord at the valence. It turns out that this us just enough extra to reach the end of the upper awning arm slider. Sunline did not waste any extral metal, that's for sure. You are correct about the locking pawl. After I had awning material installed, the locking pawl was in a different position, more towards the top of the roller when retracted. Since it was still accessible, I didn't bother readjusting it. In retrospect, I probably should have. I usually give the awning a few exta clicks of extension to create a rain channel. If the material had been attached normally (2 cord slots), I wouldn't have had this problem of over-extending the arm length. It's a simple fix if I leave the lock where it is. I don't know if I want to go through the trouble of taking the end caps off just to reposition the lock.
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06-10-2016, 07:33 AM
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#11
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Senior Member
Join Date: Apr 2007
Location: New York
Posts: 1,846
SUN #264
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Quote:
Originally Posted by j52wf
Sunline did not waste any extral metal, that's for sure..
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Sunline had nothing to do with the design or construction of the awning. They are standard A&E, Colorado, Carefree, or Dometic products which Sunline purchased and simply installed on the trailer.
The problem you describe is strictly due to the replacement awning material being installed in a different cord slot.
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'12 F250 4x4 Super Duty PowerStroke 6.7 diesel
2011 to present: '11 Cougar 326MKS
1999 to 2011: '99 Sunline T-2453
SUN264 * Amateur Radio kd2iat monitoring 146.52
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06-10-2016, 08:04 AM
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#12
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Senior Member
Join Date: Jul 2012
Location: Ohio
Posts: 1,126
SUN #4040
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Sounds like your awning is in the wrong slot on roller. I have one slot remaining under awning for lights or shade curtain.
First chord slot for awning drip flap, second chord slot for awning, third chord slot accessories.
Sent from my XT1254 using Tapatalk
__________________
Jim and DW Darlene
2001 T-2553 Sunline Solaris
2006 GMC Sierra Duramax 2500HD 4X4
Firestone Transforce AT tires
Reese Dual Cam Sway Control
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06-10-2016, 08:08 AM
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#13
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Senior Member
Join Date: Jul 2012
Location: Ohio
Posts: 1,126
SUN #4040
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So true Steve, he has a bad replacement install. Not Sunlines fault.
Sent from my XT1254 using Tapatalk
__________________
Jim and DW Darlene
2001 T-2553 Sunline Solaris
2006 GMC Sierra Duramax 2500HD 4X4
Firestone Transforce AT tires
Reese Dual Cam Sway Control
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06-10-2016, 08:28 AM
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#14
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Senior Member
Join Date: Jun 2011
Location: New Jersey
Posts: 544
SUN #2366
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Yep. And only using one cord slot instead of two. Install error. Not a design flaw. But, if only the upper arm was a few inches longer. Not saying it should be, just wishing it was. And you are also correct in that Sunline was not the awning manufacturer.
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